SCIM-8000 Manual Stator Cell Inserter Machine







Standard Features



-Automatic form, cut and insertion of cell insulation into stators with cell material up to 0.5mm (0.022 inch) thickness.

-Air cylinder/clutch index mechanism.

-Cell insulator length determined by mechanical linkage and stop.

-Cell material cut lengths up to 92 mm (3.63 inches).

-Cell insulator cut lengths of most insulating materials +/- 0.25 mm (+/- 0.01 inches).

-Manual load and unload - bore horizontal.

-ALLEN-BRADLEY SLC-500 Programmable Controller.

-ALLEN-BRADLEY Data Table Access Module, 2 line and 16 characters.

-Operator Control Panel on movable pendant.

-Sensor to detect paper movement.

-Low material, malfunction, and cycle interrupt lights.

-Guarding with electrical interlocks.

-Welded steel frame and robust side plates.

-Metric construction where possible.

-Cycle time typically 6 seconds for two cell papers.

-Incoming cell material width tolerance to be +/-0.00/0.13 mm (0.005 inches).



Tooling



-Tooling to accommodate most insulating materials including rag, paper, laminates, mylar, or other similar plastic materials and laminates up to 0.5mm (0.022 inch) thickness. Thicker materials require custom designs.

-Tooling consisting of upper and lower form rolls, cell cavity, anvil, arbor, ram, clamp, tamp blade, and knife.

-Tooling designed to provide cell material formed to precisely fit the contour of the lamination and extend at least 1.6 mm (1/16 inch) beyond pole tips.



Options



-Material slitting mechanism to automatically cut cell material to desired width. Material width to be 3.2mm (0.125 inches) greater than desired final width.

-Single notching die position per index length.



Machine Specifications



Electrical requirements



Standard 3 KVA 240, 330, 416, and 480 Volts 3-phase 50/60 Hertz. Special voltages are available upon request.


Pneumatic Requirements



A 0.5 in. (13 mm), 100 psi (6.8 atm) capacity air line should supply the machine. A supplied pressure regulator will reduce pressure to 80 psi (5.4 atm) for machine operation.



approximate machine dimensions



-Width: 1.45 M (57 inches)

-Length: 2.16 M (85 inches)

-Height: 2.13 M (84 inches)



approximate machine weight



1,050 kilograms (2,300 pounds)



Operating environment



40º Fahrenheit (4º Centigrade) to 104º Fahrenheit (40º Centigrade). ​



Strator Capacities



-Stator Outside Dimension - min 38 mm (1.50 inches), max 127 mm (5.00 inches)

-Stator Stack Height - min 13 mm (0.50 inch), max 88 mm (3.50 inches)

-Cell Roll Width - min 51 mm (2.00 inches), max 177 mm (7.00 inches)

-Cell Feed Length - min 19 mm (0.75 inch), max 92 mm (3.63 inches) ​